Archive for the ‘New Engine Technology’ Category

Saving Gas: Pneumatic Hybrid Engine Is Much Cheaper Than Electric Hybrids And Almost As Economical

Thursday, February 5th, 2009

Came across this item in the Science Daily newsletter I get. At first glance, it would seem to be a simple solution to the problem of efficient vehicle propulsion. The concept is to use compressed air to store energy instead of a battery as in a conventional hybrid vehicle. The curious twist here is using the compressed air to assist the conventional internal combustion engine by either direct pressure on the pistons or as a turbocharger. The theory seems to have merit; compressed air is as viable a means of storing energy as a battery and turbocharging can drastically improve the efficiency of an ICE. However, my personal experience with compressed air as a means of energy storage and transfer is that it is highly inefficient. There is quite a bit of heat generated when air is compressed. After all, a diesel engine depends upon the same heat of compression to ignite its fuel. Shop air compressors require substantial cooling fins on both compressor heads and on connecting piping and large fans to keep compressors from self destructing. And shop air is usually only about 120 psi or so. All this heat that must be expelled is lost energy. As a practical matter, I am skeptical of being able to design a compressor and pressure storage tank with enough capacity to overcome this heat loss and be practical and still be lighter than the electric motor, generator, and battery of a hybrid like the Prius or Escape.

Source: http://www.sciencedaily.com/releases/2009/01/090131113216.htm

Saving Gas: Pneumatic Hybrid Engine Is Much Cheaper Than Electric Hybrids And Almost As Economical

Physics laboratory technician Till Coester works on the new hybrid engine being checked thoroughly on the test stand. (Credit: Photo: P. Rüegg / ETH Zurich)

ScienceDaily (Feb. 4, 2009) — A pneumatic hybrid engine could be used to power vehicles in the future. The benefit of this technology: it is much cheaper than today’s electric hybrids and almost just as economical.

The Japanese automobile manufacturer Toyota has built a car, the “Prius”, which is seen as a concept for the future. It uses an electric hybrid engine to save fuel while still offering the usual drivability standards. However, this vehicle has a serious disadvantage. It is expensive and is unaffordable especially for consumers in up-and-coming countries such as China and India that are increasing rapidly their mobility demands. In addition, the battery needed by the electric hybrid as an energy storage device is heavy and expensive. Last but not least, the technology in the coupling between the gasoline engine and the electric drive is very complicated.

Simpler and cheaper

This is why Lino Guzzella, Professor of Thermotronics, does not think the electric hybrid is the only solution. As an experienced engineer, he therefore looked for an approach that was simpler than an electric hybrid but remained affordable even for people with less purchasing power. Guzzella explains that “The apple must be ripe but still hang just low enough to stay within reach.” The ‘fruit’ ripening in his group is the pneumatic hybrid drive. The concept is simpler than that of an electric hybrid: the new hybrid engine has a compressed air tank connected to the engine instead of a battery unit. When required, e.g. when starting from rest or after changing gear, compressed air flows into the engine through an electronically controlled valve. If fuel is also injected, the engine responds quickly. Although the system used to control the valve is also technologically complex, this challenge can be mastered nowadays thanks to powerful algorithms and computer systems.

The compressed air supply also allows the engine constructors led by Lino Guzzella to achieve extreme downsizing. Conventional car engines can have peak powers of 150 hp or more, but usually need no more than 30 hp for everyday driving. Downsizing the engine halves the number of cylinders from four to two. This also halves frictional losses and increases the engine’s average efficiency. To keep the maximum power and thus satisfy the consumer’s drivability demands, the engine is highly supercharged by a turbocharger – which exploits the exhaust gas enthalpy as an energy source, and which boosts the to the desired levels..

Efficiency up by a third

Initial tests on the test stand in the ETH Zurich Machinery Laboratory show that Guzzella and his group are on the right track. They were able to increase the engine’s average efficiency in the European Test Cycle from 18 to 24 percent. This corresponds to a fuel saving of one third. Energy savings of up to 50 percent are achievable in purely urban traffic, because the engine can pump air into the compressed air tank during braking, thus recovering the kinetic energy.

Although the fuel saving achieved by the pneumatic hybrid is not as large as that of an electric hybrid, it still amounts to 80 percent of the latter. In return, the price-performance ratio is distinctly better. So good, in fact, that Guzzella can imagine the pneumatic hybrid also being suitable for use in poorer countries. He estimates the additional costs compared to a conventional gasoline engine to be approximately 20 percent. On the other hand, the additional costs for an electric hybrid are calculated to be at least 200 percent.

Motor manufacturers interested

The new engine concept has aroused the interest of several major motor companies and automitive suppliers, who have obtained information on-site. Some of the ideas of the new concept have already been patented. Only the financial crisis and the global recession worry Guzzella slightly. He says that these are difficult times in which to launch a new drive concept. Nevertheless, he is convinced that he will find people interested in adopting this system, since no other technology is on the horizon that could replace the internal combustion engine, even in the next two decades. This is why the way leads via hybrid concepts, which remain affordable while retaining the advantages of a gasoline or diesel engine.

Source:  http://www.sciencedaily.com/releases/2009/01/090131113216.htm


PGO working on rotary valve scooter engine

Friday, October 24th, 2008

Came across this item on the autobloggreen.com blog this morning.  I must say that this is an interesting variation of the over a century old idea of a sleeve valve engine.  These early sleeve engines used a sleeve or sleeves that were concentric with the centerline of the piston and moved either axially to the piston, in the case of the two sleeve engine, or axially and rotationally, in the case of the single sleeve engine.  These early engines suffered problems because of the reciprocal nature of their valve system, i.e, the constant “stopping and starting” and the wear that comes with it.  (Go to http://en.wikipedia.org/wiki/Sleeve_valve to read about these early engines.)  This variation uses a sleeve, but it rotates around the piston.  It has a single opening machined into the sleeve.  The engine block has an intake port and an exhaust port located at right angles to each other.  The sleeve is driven at half the speed of the crankshaft, just like a conventional cam shaft.  As the piston starts down on intake, the opening in the sleeve begins to align with the intake port and fuel/air is drawn into the engine.  At mid stroke, the port is fully open, and at the end of the stroke the port is fully closed.  Of course, variations of this timing can be made by simply changing the length and positioning of the opening.  On the compression and power strokes, the opening in the sleeve is effectively closed by the cylinder wall.  When the piston comes up on exhaust, the opening aligns with the exhaust port and the exhaust gases are expelled, and the whole cycle repeats.  This system has value in that head design has more flexibility.  The plug can be placed anywhere in the head and various types of “squish” and “swirl” can be used, because there are no valves in the head restricting design.  Piston tops will not have to have valve head reliefs cut into them, eliminating their sharp edges that are a prime source of detonation and preignition.  Instead of regrinding a cam every time different valve timings are required, the engine builder simply cuts a different sized or located hole in the sleeve.  I think it merits further development.

PGO working on rotary valve scooter engine

Filed under: Emerging Technologies, On Two Wheels


The good ‘ol four stroke internal combustion engine has life left in it. Despite the fact that the world’s oil supplies are getting more expensive and harder to extract, the short-term truth is that there’s still no cheaper way to power a vehicle than with petroleum. This being the case, engineering work is still being done on the basic design of the engines that power our cars, motorcycles and scooters. Further proof of this truth comes by way of Taiwanese scooter manufacture PGO, which has partnered up with RCV Engine Ltd. of the U.K. The two firms are working on rotary valve technology for scooters. So far, the rotary valve engines have really only made waves in the model aircraft industry, a market that RCV is very active in, but PGO believes the engines in the 125-150cc range could power its scooters.

The technology seems rather elegant and does away with the valvetrain of a four stroke engine, a major source of losses and maintenance. The cylinder, including the combustion chamber, rotates around the piston as it moves through its stroke. Click here for more details on how the technology works. PGO hopes to reduce the costs of engine manufacturing while increasing power and lowering emissions. So far, though, no specific engines have been announced.

[Source: CENS via 2 Stroke Buzz]

Source: http://www.autobloggreen.com/2008/10/23/pgo-working-on-rotary-valve-scooter-engine/